Benefit of EBW
• Receive the maximum amount of weld penetration with the least amount of heat input, resulting in reducing distortion
• Electron Beam Welding often reduces the need for secondary operations
• Repeat ability is achieved through electrical control systems
• A cleaner, stronger, and homogeneous weld is produced in a vacuum
• The electron beam machine’s vacuum environment eliminates atmospheric contaminants in the weld
• Exotic alloys and dissimilar materials can be welded
• Extreme precision due to CNC programming and magnification of operator viewing
• Electron Beam Welding frequently yields a 0% scrap rate
• The electron beam process can be used for salvage and repair of new and used components
EBW Machine Specification
|
Cathode heating type |
Max welding depth of 304 (mm) |
Max Beam Current (mA) |
HV (kV) |
EB Power (kW) |
Content Type |
|
Direct |
3 | 30 | 30 | 1 |
DW-1A |
|
Direct |
9 | 100 | 30 | 3 |
DW-3A |
|
Direct |
12 | 50/35 | 60/85 | 3 |
DW-3 |
|
Direct/Indirect |
24 | 100/70 | 60/85 | 6 |
DW-6 |
|
Direct/Indirect |
35 | 150/106 | 60/85 | 9 |
DW-9 |
|
Direct/Indirect |
40 | 200/140 | 60/85 | 12 |
DW-12 |
|
Direct/Indirect |
50 | 250/175 | 60/85 | 15 |
DW-15 |
|
Direct/Indirect |
60 |
330/235 | 60/85 | 20 |
DW-20 |
|
Direct/Indirect |
70 | 500/350 | 60/85 | 30 |
DW-30 |
|
Direct/Indirect |
80 | 750/530 | 60/85 | 45 |
DW-45 |
|
Direct/Indirect |
100 | 1000/700 | 60/85 | 60 |
DW-60 |
|
Direct |
40 | 90/60 | 100/150 | 9 |
DW-90 |
|
Direct |
57 | 150/100 | 100/150 | 15 |
DW-15C |
|
Direct |
75 | 300/200 | 100/150 | 30 |
DW-30C |
|
Direct |
90 | 450/300 | 100/150 | 45 |
DW-45C |
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